AUTOMOTIVE LIGHTING

 

PIONEERING LIGHTING DEVELOPMENT. LEADING IN INNOVATION.

Lighting development is setting new standards in modern vehicles. Light is far more than just sight – it also stands for communication, design and a revolutionary driving experience. We are at the leading edge of these developments.

 

Our expertise enables us to combine functions and design to create innovative lighting solutions. From the concept phase to series production, we are with you every step of the way to turn visions into reality.

SERVICES

Our automotive lighting services cover all aspects of modern vehicle lighting. We support you from the concept phase through to series production, with a strong focus on design, functions and technical perfection. Discover how we apply interdisciplinary expertise and use state-of-the-art technologies to achieve extraordinary lighting systems for our customers.

Design & styling

We integrate design and styling seamlessly to create unmistakeable lighting signatures that are as aesthetically pleasing as they are functional. With an eye for detail and a feel for trends, we turn visions into stylish and efficient automotive lighting designs that set every vehicle apart.

  • Trend scouting & research
  • 2D & 3D visualisations (hand sketches, Photoshop, KeyShot, VRED, Maxwell)
  • CAS modelling (ICEM Surf, Blender)
  • Class A surface modelling (ICEM Surf)
  • Parametric design with Grasshopper (Rhinoceros 3D)

Design

Using advanced 2D and 3D modelling, each design is carefully developed and tested to ensure it meets the highest standards of performance, aesthetic appeal and safety. We analyse tolerances to guarantee the precision of our designs, while at the same time making sure that each design can be implemented cost-effectively.

  • 2D/3D modelling (CATIA)
  • Tolerance analysis
  • Design-to-cost
  • Design for manufacturability/assembly
  • BOM

Optical development

Our optical development in the field of automotive lighting includes advanced non-imaging and imaging systems that offer maximum precision and efficiency.

 

For non-imaging systems, we design:

  • Reflectors
  • Light guides
  • Refractive optical elements / Fresnel lenses

 

For imaging systems, we develop:

  • Single-function/multifunction systems
  • Miniaturised projector systems
  • Micro-lens array systems
  • High-resolution picture generation
  • Head-up displays

We conduct a comprehensive tolerance analysis to ensure that all optical components are manufactured and assembled precisely to guarantee maximum performance and reliability.

Electronic hardware

We design and implement state-of-the-art control and sensor systems that enable lighting functions to be controlled with precision and efficiency. From developing innovative LED drivers to integrating intelligent light control into vehicle networks – we rely on robust technology and tailor-made solutions to ensure optimum performance and reliability under all conditions.

Electronics software

Our electronics software forms the backbone of advanced lighting systems in modern vehicles. We use innovative algorithms and advanced control technology to optimise the performance and functions of lighting components. From adaptive headlight systems to intelligent light control systems, we offer software solutions that enable precise adaptation to different driving environments.

Thermal calculations

Our thermal calculations are the key to ensuring optimum performance and durability of vehicle lighting systems. Precise analysis and simulation enable us to consider all relevant thermal parameters, including heat sources in the light module, ambient temperatures and cooling mechanisms. With these calculations, we can minimise the risk of overheating and material fatigue, while maximising the reliability and efficiency of our automotive lighting solutions.

  • Development at circuit board/component level
  • Optimisation at system level
  • Condensation/anti-fogging
  • Calculation of solar radiation
  • Static and transient simulation (Flo-EFD)

 

Project management

Requirements management

We start with a detailed analysis of our customers’ requirements and wishes. These form the basis for the entire development process, and enable us to deliver customised solutions.

 

Change management

Flexibility is crucial in a constantly evolving environment. Our change management process allows us to react quickly to new requirements, making adjustments to ensure the project remains successful.

 

Time/cost/quality tracking

We always keep a watchful eye on schedules, costs and quality. Clear objectives and regular reviews ensure that every project is completed on schedule, within budget and with the highest quality.

 

Component responsibility

We take responsibility for every component used in our lighting development projects. From selecting materials to monitoring the production process, we ensure that every part meets our strict quality standards.

 

Our holistic approach to project management means that our customers can be sure that their automotive lighting projects will be completed successfully and efficiently.

Prototypes/validation/testing

Our Prototype Development department for automotive light development works closely with a network of specialised model makers. This means we can ensure that every component is manufactured with the appropriate quality, and meets the highest standards. The range encompasses design samples that are appealing both in the hand and to the eye, in trade fair quality, through to technical functional samples which are required to validate product development at component and/or system level.

  • Prototype development: Installation space dummies, trade fair samples, functional samples
  • Preparation of test samples and devices
  • Optics laboratory: Spectrometer, Ev/Iv/Lv meter, goniometer
  • Electronics laboratory: Function generator, oscilloscope, micro auto-box, automated test system, VECTOR VT system, EMC
  • Thermal laboratory: Thermocouples with recorder system, IR camera
  • Environmental laboratory: Climate chamber, corrosion, vibration

Feasibility and concept analyses

The feasibility and design of innovations must be investigated before they are actually implemented. Our experts carry out comprehensive analyses to thoroughly evaluate innovative ideas. Not only are technical aspects taken into account, but careful harmonisation with legal requirements is also ensured. We attach great significance to ensuring that our solutions are not only visionary, but also comply with current regulations.

Of course, costs also play a significant role in the development of new automotive lighting systems. We therefore carry out detailed analyses to ensure a balance between innovation and profitability. Our aim is to develop forward-looking concepts that are not only technically feasible and comply with regulations, but are also economically viable.

Design, layout and construction of trade fair samples

Our trade fair samples enable customers to present their products such as light sources in an appealing way at trade fairs, and leave a lasting impression. Each sample is created with an appealing design and manufactured with the utmost care and quality. From the robust construction to selection of the highest quality parts, we guarantee that our customers’ products are presented in a professional and convincing way.

Market analyses and benchmarking

Thorough market and benchmark analyses are essential to keep abreast of developments in automotive lighting worldwide. They provide a valuable overview of current trends, technologies and competitors. With this research, not only can we understand the market as a whole, we can also better categorise the positioning of products, particularly at a technical level.

By analysing various products and their technical features, we can better understand their strengths and weaknesses. This enables us to further improve our customers’ products and develop innovative solutions that meet the requirements of the market.

Component responsibilities

As specialists in automotive lighting development, we coordinate projects with clear responsibility for meeting costs and deadlines. We communicate continuously and coordinate specialised topics with internal and external project partners. We create detailed schedules and monitor progress to ensure that milestones are achieved.

Our expertise also includes creating comprehensive specifications and managing suppliers to ensure that all requirements are met. We take care of change and release management, keeping all relevant documentation up to date.

Through close cooperation between our Development department and suppliers, we control the component and ensure that all requirements are met. We actively participate in development rounds and present the current state of development in the relevant committees.

KNOW HOW

Automotive Lighting

18 YEARS OF EXPERIENCE IN AUTOMOTIVE LIGHTING

Your project. Our expertise. For almost two decades, we have been shaping automotive lighting technology with innovative solutions and outstanding expertise. Day-in, day-out, our team of experienced engineers and creative minds works on turning visions into reality. Together, we develop lighting systems that meet the most demanding expectations. Through close collaboration and continuous development, we create lighting solutions that are both aesthetically pleasing and functional. Together, we are shining a light on the future of the automobile – with precision, reliability and innovation.

WHY WE ARE THE RIGHT PARTNER

Efficient. Networked. Highly qualified. We work closely with our customers to understand their specific needs and requirements, and offer customised solutions. Optimised processes and international networking enable us to bring projects to completion within the shortest possible time. Our special expertise in automotive lighting development guarantees fast response times and maximum flexibility. High quality – Made in Germany – is our promise.

Automotive Lighting

Inspiring automotive lighting solutions.
Talk to our experts.

+49 841 93164650

info@creat.de